Section

Q no.

Question

PP meeting

產前會議

1

Is there a completed MRP / QC file for each style?

每款產品是否都有完整的MRP/QC文件？

PP meeting

2

 Is size set sample per color way prepared and reviewed in measurement, visual, fitting, testing and related performance test with report for bulk adjustment?

是否每個顏色的跳碼樣都要檢查尺寸、外觀、試身和測試并有記錄為大貨做修正參考？

PP meeting

3

Is material and trim test report reviewed and discussed for bulk production and quality control procedures?

是否有評估和討論物料及輔料的測試報告，給大貨生產和品質控制做參考？

PP meeting

4

Does the factory using engineers/technician to set production goals and targets for the Sewing lines, is the workplace and machine work aids set-up of the most efficient and workflow and ergonomics?

工廠是否讓工程師/技術員為每條生產線設定產量目標？車間和機器裝配從生產流程和人體工程學方面考慮是否最為有效？

PP meeting

5

Who attend the PPM and how the PPM report pass to them?

誰會參加產前會議？怎樣把會議記錄傳達給他們？

PP meeting

6

Is there a certified FKR? (NA for new factory)

有無認證的工廠檢查員？（新工廠不適用）

Section

Q no.

Question

Cutting

裁剪

1

Check if there are proper control of pile height for cutting?

是否有檢查拉布高度？

Cutting

2

Check if the production marker with panels are properly laid flat, overlapped with proper special marker, cut by pieces using appropriate scissors/ band knife/ die cut/ lazar cut…etc.? 

有無檢查嘜架是否正確的平輔，是否有重疊和標記，使用適當的剪刀/帶式刀/打孔機等？

Cutting

3

Is there proper control for matching / cutting of patterned fabrics such as plaids & stripes? (Only for plaids/ stripes)

裁剪時是否合理控制條字布和格子布使其對條對格？

Cutting

4

Is spreading methodology is found with appropriate  tension; stretch /knit fabric relaxation process correct, PU and leather in correct shading separation, suitable controlled environment condition for relaxation/ temporary storage ?

是否使用適當的力來拉布以避免張力，針織布的松布程序是否正確，PU和皮革是否正確的分開色差，是否在適當的環境松布，松好的布是否儲存在受控區？

Cutting

5

Is there roving QC checking cutting accuracy?

QC有無檢查裁剪的精確度？

Cutting

6

Are cut pieces properly inspected and numbered?

裁片有無檢查和編號？

Cutting

7

Does factory has good housekeeping on leftover fabric/ cut panels/ waste fabric?

對每匹布裁剩的布尾有無很好的記錄和保存，以備配片之需？

Cutting

8

Is there work-in-progress balance between cutting and production output to adequately fulfill daily production requirement?

是否有衡量裁剪和其他生產過程的產量足以達到日產能要求？

Cutting

9

Indicate fusing method used? - Hand Iron , trouser steam press, small piece fusing press, continuous roller fusing press.

燙襯用的是熨斗、蒸汽壓力機、小的熔化塊還是滾筒式熔化機？

Cutting

10

Is fusing quality acceptable, machines regularly calibrated and records maintained?

燙襯質量是否可接受，機器是否定期較準和維護并保存記錄？

Cutting

11

Are bulk cut goods and trims, designated for either internal or off-premise handling (such as sewing, laundry, embroidery, printing), transported in a well-organized and protected manner?

在內部或外部處理（如縫制、水洗、繡花、印花）的產品和輔料在轉送或運輸過程當中是否有序且受到保護？

Cutting

12

Is there metal/ needle control policy implemented?

是否實施金屬和利器控制程序？

Cutting

13

Are all machines in good conditions/ setting and maintenance? Wiring?

機器是否狀況良好并定期維護？

Cutting

14

Is the molding process in consistent setting and operating? 
沖壓過程是否持續設定和運行？

Section

Q no.

Question

Sewing/

Assembly

車縫/裝配

1

Are approved samples & trim card available on every line for review, and sample comments translated into local language?

封樣和物料卡是否掛在每條生產線上供參考，封樣意見有無翻譯成中文？

Sewing/

Assembly

2

Are in-house pre-production meetings scheduled for each style, prior to bulk production, and meetings attended by relevant factory personnel?

是否在大貨生產前召開內部產前會議，各相關部門是否都有參加?

Sewing/

Assembly

3

Are pilot runs conducted prior to bulk production with record ?  What is the action taken for pilot runs that do not meet our standard?

在開始生產前是否先做試生產并有記錄，達不到客人標準時會采取什么行動？

Sewing/

Assembly

4

Is there enough capacity against information provided? Check if there is balance of lines across all operations. E.g. line balancing. 

是否有足夠的產能，檢查所有生產線安排是否平衡？

Sewing/

Assembly

5

Does the factory have system in place to plan, monitor, and track daily production output? E.g. bundle/pcs/ bar code/ digital display/white board

工廠是否有系統計劃、監控和追蹤每天的產能？（如通過裝箱數/條形碼掃描/電子顯示屏/白板）

Sewing/

Assembly

6

Are there on site mechanics/electricians who regularly maintain all machines and maintenance records well-kept in daily basis to ensure correct machine setting/ proper lubrication, spare parts, attachments, working aids, wire setting?

現場是否有機修工/電工對機器進行日常維修和保養并有記錄，以確保機油充足、機器配件運作正常？

Sewing/

Assembly

7

Is there proper maintenance department equipped with adequate tools and necessary equipment to support and make   trolley, side table, tray, support shelf, rack, pulley, roller……etc.

是否有正規的維修部門并配有充足的工具給予支持？

Sewing/

Assembly

8

Is there efficient pre-pressing procedure / marking in correct template to ensure the product shape consistency across whole bulk?

是否設有中燙，用點位標記的方法確保所有大貨形狀一致？

Sewing/

Assembly

9

Do inline/roving QC check overall workmanship at different operations, especially at critical operations with follow up actions and record?

巡查和抽查QC是否檢查每道工序的工藝？特別是關鍵工序需要有跟進行動并做記錄

Sewing/

Assembly

10

What is the ratio of end line QC/QA vs direct sewing operator?

成品QC/QA與車縫操作員的比例是多少？

Sewing/

Assembly

11

Are adequate systems used to separate defective and /or good products?

是否有足夠的系統來區分次品與良品？

Sewing/

Assembly

12

Is there a proper product safety system to record broken/damaged needles, scissors, thread cutters, tag gun needles & hand stitching needles etc., at both sample room and production floor?

是否有產品安全控制程序記錄板房和生產車間的斷針/損壞的針、剪刀、槍針、手縫針等？

Remark for 3: No spare needle, worn and replacement needle held by the operator OR left in production areas; it is verified that factory has already setup the needle control procedures in all areas, including production and sampling (i.e. 
Correct needle control log and pass the operator check).   No broken needle parts found in production areas.  Record every needle breakage and be completed at the time of the occurrence, allocate all parts of the needle and securely mounted to the log for each entry, maintain clear records for minimum 2 years.  If part of needle fragment cannot be found after the intensive search, the operator must clearly report the follow-up action and date/time of needle detection for broken needle in the broken needle log.
All reports related to above activities are well recorded, signed by related person including PSC with proper actions have been done
備注：生產區域或工人手里沒有多余、磨損或替換的機針；確定工廠在各個區域都建立針控程序，包裝生產區域和樣板房（即正確的換針記錄和通過操作員檢查）。生產區域沒有發現的斷針碎片。完整記錄每支壞針換針的時間，所有的斷針部分都要安全的貼在記錄上，記錄至少保存2年。如果最終找不到斷針碎片，換針員必須要有跟進行動，就是把周圍2米范圍的衣服拿去過驗針機，并開具證明，證明上要寫明日期和時間。所有與上述有關的報告和記錄，相關人員都要簽名包括生產安全員。

Sewing/

Assembly

13

Is production floor well organized, clean, aisles clear, free of clutter with good ventilation?

生產樓層是否整潔、干凈、通道干凈、通風良好？

Sewing/

Assembly

14

Is there a proper training program for new operators?

是否有新員工上崗培訓計劃？